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  • What is the Temperature Resistance of Your Packaging Material?

    It is important to understand the temperature limits of your packaging material when it comes to packing hot or cold items in a specific form. While many times it is a matter of confusion whether a foam container is safe to go into the microwave or the oven-safe container is safe to be kept in the freezer, here is a helpful guide to understand the temperature limits of your packaging containers.

    Packaging Materials

    Polystyrene (Foam) Cups, Containers, and Dinnerware

    Foam characterizes excellent insulation properties and also has thermal resistance to some extent which makes it fairly applicable to both hot as well as cold foods. It keeps hot foods hot and cold foods stay cold in a foamed polystyrene container. Polystyrene is a sustainable packaging material that is also popular for its versatility and affordability.

    Polypropylene Containers

    Polypropylene is the best choice of material when it comes to microwave safe packaging. As the material offers high resistance to heat, it does not get warped in the microwave. PP is now accepted by curbside recycling programs too.

    PET

    PET is a solid plastic that is most often used in the bottling of water and soda. The versatile substrate is widely accepted by municipality curbside recycling programs. IT comes in two variants – APET & CPET. APET is known to enhance the shelf life of food products with an expiry date. APET are a perfect choice for confectionery items, cookies, pastries, natural snacks, cold drinks and more such items. CPET is a crystallized form of PET that has the capacity of withstanding very high and extremely low temperatures. So, this material can be safely used in the microwave and even in the freezer as it withstands temperatures of up to 400°F.

  • 4 Signs You Definitely Need a Stretch Wrap Machine

    Stretch wrap machines are one such investment that is usually overlooked as wrapping pallets by hand seems easy and cost-effective alternative. There is no right time than now to consider purchasing a stretch wrap machine. Below are certain signs which if you notice at your warehouses, there is no better option than buying a stretch wrap machine.

    Stretch Wrap

    #1 Greater than 2 loads damaged due to toppling

    Product damage during transit is an obvious risk. Toppling or collapsing of loads can happen due to multiple reasons such as mishandling, improper wrapping/stacking of pallets, selecting the wrong film, etc. However, in majority of the cases when pallets are hand-wrapped, the reason is improper wrapping.

    Stretch films should be stretched to their maximum capacity i.e. 85%-90% to hold loads in place. With hand wrapping, this definitely cannot be achieved.

    Sometimes, the damage caused due to toppling of loads can be higher than the cost of a stretch wrap machine.

    #2 Frequent employee complaints and injuries

    Wrapping several pallets by hand every day causes dizziness and back aches. Employees can become fatigued, frustrated and this can negatively impact their efficiency at work. Moreover, workplace injuries can be costly that can even exceed the cost of a new stretch wrap machine.

    If you have received several complaints about health issues and time spent in wrapping loads, it is time for the capital expenditure.

    #3 High expenditure on stretch films

    When hand wrapping, employees hardly obtain the maximum stretchability of the stretch wrap and this accounts for more film usage which can easily be reduced to half if stretched to its capacity.

    #4 Taller pallet loads

    Wrapping tall pallets is really difficult and so is the ability to roll the wrap high and obtain the required stretch rate. A stretch wrap machine is the best solution for wrapping tall shipments that also ensure worker safety and saves time.

    If you have noticed any of the above signs, then it is the right time to change your traditional means and buy a new stretch wrapping machine. Having automated the stretch wrapping tasks, you will witness increased efficiency, reduced product loss/damage, lower employment costs and increased employee satisfaction.

  • Important Factors in Selecting the Right Packaging Materials Supplier

    Modern packaging necessities lead manufacturers and other companies to consider thorough research when it comes to selecting a packaging materials supplier. Packaging is a complex area and you need the right players to hit the ball high.

    Packaging Materials

    Let us go through a checklist of things to be considered before making a choice.

    1. Selection of materials

    First, you need to assess whether the supplier deals with the materials you would require for your product packaging. Also, an important thing you need to know is whether they always have the stock when you need it. Do they source the required material in definite quantities as requested?

    Is your item seasonal?

    Some items are sold in specific seasons. Your supplier must be able to cope up with your seasonal material needs.

    1. Pricing

    Pricing should be judged on two parameters – quantity & quality of the packaging material in comparison with that of other competitions. Here you must be clever enough to analyze on a higher perspective like customer service and delivery times rather than only considering the numbers.

    1. Quality

    Product quality is of utmost importance. Ensure that the packaging materials you use adhere to the established quality standards while serving the specific needs of consumers.

    1. Service

    Is your packaging materials vendor able to serve you when you decide to downsize or plan an expansion? Assess the ability of the vendor of being flexible to serve your changing requirements.

    1. Delivery

     Though many would recommend that you order enough stock for use when needed, the truth is, it increases your warehouse costs and may cause loss when items are damaged/ expired even before they could be used. Look for a packaging materials supplier with stellar delivery track record. 

    1. Reports

    All said and done, the paperwork matters. Clear, easy-to-read documents, reports and accurate invoices are a primary requisite when it comes to a professional business relationship.

    1. Sustainability

    Environment friendliness is worth a check point when you approach a packaging materials vendor as it represents your company’s corporate social responsibility.

    COMMUNICATION MATTERS

    The untold secret to finding the right business deal is clear --- transparent communication. You must ask the right questions to be well-informed about your specific requirements. This would enable you select a vendor who is flexible enough to scale up to your expectations with time.

  • Guide to Selecting the Right Flexible Packaging for Your Product

    Flexible packaging is being talked about a lot these days, and for good reason. Manufacturers, marketers and even consumers are promoting the use of flexible packaging. The idea of flexible packaging not only serves the mobile consumer’s needs but also reduces the environmental impact caused by waste of expired items on the shelves and that results from frequent freight shipments.

    SELECTING THE RIGHT FLEXIBLE PACKAGING

    Before you investigate the types of flexible packaging materials, it is important to consider the following pointers:

    • Type of product
    • Product shape, weight and dimensions
    • The packaging mechanism
    • Handling frequency & exposure to environment

    Discuss the above parameters in detail before you move to selecting the right packaging material.

    Polyolefin (POF)

    This packaging material is versatile, durable and FDA approved. With high level of puncture resistance and seal strength this can be used to pack irregularly shaped items with ease. POF is 100% recyclable which is an added advantage and the POF shrink films offer ultimate clarity to make your product safely packed while being clearly visible. The pre-perforated film variety is often used in the packing of games, toys, foods, books, etc. where visibility is important.

    High Density Polyethylene (HDPE)

    Also known as polyethylene high-density (PEHD), this is a polyethylene thermoplastic that is made from petroleum and is highly versatile. The packaging material is commonly used for packaging plastic lumber, corrosion-resistant piping, plastic bottles, etc. It is also used in the manufacture of almost anything from hard hats to jugs. The material finds use in heavy-duty stretch wrapping needs such as bundling farm produce as it is extremely breathable to be able to maintain the freshness of the products.

    Plastic Resealable Bags

    Low Density Polyethylene (LDPE)

    As the name suggests, LDPE has a lower density. It is highly resistant to moisture, impact and chemicals. Therefore, LDPE is highly used in applications that require heat sealing as well as in the manufacture of wires, cables, flexible lids and bottles.

    Linear Low-Density Polyethylene (LLDPE)

    The most flexible of the polyethylene films, the LLDPE is very commonly used in the packaging industry. A blended form of LDPE, this material is just perfect for stretching and is commonly used to protect heavy loads during transit.

    Polyethylene Terephthalate (PET, PETE)

    Clear and tough, the PET possesses good moisture barrier properties. It is globally recognized for its strength, flexibility and 100% recyclability. It takes a new life when recycled. PET is extremely lightweight and is commonly used in plastic beverage bottles for water, soft drinks, and the similar and is a common element found in food jars containing jams, pickles, peanut butter, etc. PET is also safe to use in the manufacture of microwave-safe appliances.

    Stretch Wrap

    Polypropylene (PP)

    Polypropylene is a thermoplastic “addition polymer” with a high melting point that makes it a good choice for hot-fill liquids. PP is a material that is used in the packaging, electrical, automotive and construction industries while also being widely in household applications. It is often used in combination with polyethylene as an outer layer in multi-layer pouches.

    Polyvinyl Chloride (PVC, Vinyl)

    The flexible and lightweight PVC helps packaging maintain the integrity of products packed within, including medicines. The PVC is largely used in variety of application in construction industries as well as electronics, healthcare, automobile sectors. It is largely used in blister packs, blood bags, cable insulation, etc.

    Industrial gloves

    The list is large, and it is wise to use the right flexible packaging material for your products considering whether high melting point, recycling or durability is your primary requirement. It is always better to perform research and multi-layer testing of your packaging to ensure a packaging that fulfills its purpose well while also appealing consumers’ interests.

  • Robotic Bagging Solutions Have Revolutionized the Packaging Industry

    Clear, crisp, and even tamper-proof bagging has ever been the need for reliable packaging solutions. However safe the packaging material is, you also need to ensure that you are equipped with the proper packaging machinery. Enter the new and innovatively designed industrial bag closing machine,

    Hamer-Fischbein has introduced a next-generation fully automated bagging solution. This machinery delivers consistent hanging, opening, positioning, and transferring of open-mouth bags with robotic intervention that confirms increase in production capacity while delivering reliable performance.

    Reclosable Bags

    The Hamer-Fischbein bagging solutions have revolutionized the way packages are formed, filled and sealed. They have accumulated experience from over 40 years to invent a fully automated bagging solution that withstand dusty products to produce clean and reliable seals. The huge horizontal machines are crafted to be easily used by anyone who has no experience working with them and they are easy to maintain.

    With the high speed and reliability of Hamer-Fischbein, the horizontal form, fill and seal machines are widely used in the industry in varied applications such as sand, compost, stones, cement, fertilizers, chemicals, metal oxides and dry solids. Their new FFS (form, fill and seal) machine - Model 3100 FFS is specially designed for concrete and specific needs of the market while The Model 2090 FFS is the perfect bagging solution for the wood pallet industry.

    Fischbein has been innovating and successfully bringing to market efficient and productivity-oriented bagging solutions that have satisfied a large sector of the industry till date. Packaging innovations have found a breeding ground with the research team of Hamer & Fischbein. We keep looking forward to such scientifically tested and performance-efficient packaging solutions that save both man-hours as well as man-efforts.

    The Hamer-Fischbein team has introduced many other bagging solutions including bag sewing & sealing machines, Filling & weighing machines, and robotic palletizing machines that have taken bagging equipment to a new horizon.

  • 3 Packaging Disasters Your Business May Be Making

    Packaging undoubtedly serves more than traditional purposes of safeguarding the packaged items from dust, moisture, dirt and other foreign particles. It speaks to customers even before your product does. Whether shopping online or in a brick and mortar store, packaging is a crucial factor in the decision making of buyers. It is a better communicator of your brand and must be effectively designed to convey your message to the customers.

    However, some companies intending to get creative with their packaging end up making packaging disasters that can negatively impact their product sales. Here are a few things you must consider when designing your product packaging.

    Bubble Wrap

    Mismatching Your Brand

    Your brand message should be in line with the image you have worked hard to create. Any contradiction will only confuse the customers. You must ensure a consistent message that displays across your print materials, website and packaging materials. Selecting a brand message that is distinct, creative and matches your branding efforts is utmost important.

    Practically Non-Functional Design

    In an effort to design creative packaging, sometimes businesses complicate it. Customers may decline their purchase of a decorative packaging if they do not find the information they need or must invest extra effort in opening the package. If your shopping bag suddenly tears even before the customer enters his car, all the creativity and brainstorming would go in vain as you would lose his trust forever.

    Unnecessary Stuffing

    You need to keep it clean and simple. Packaging a non-fragile item with lots of paper cushioning or bubble wraps is simply a waste of resources and would also increase your shipping costs. It also sends out a message that your business is not concerned about the environment.

    Packaging experts suggest being easy but diligent on your packaging styles that would leave a long-lasting image of your brand on the customers’ minds and compel them to stick to your brand for years to come. Any mishap would only lead to customers moving to other options available on the market. Packaging design is a thoughtfully developed idea that incorporates usability, credibility and marketability of a product. So, it must be carefully harnessed and improvised on based on the ever-changing trends.

  • Should Industries Consider Financing for Smart Equipment Purchases?

    Packaging manufactured products is important, and businesses look forward to using equipment that has the latest technology. To stay ahead of the competition and make a unique stand in the market, smart packaging of products is the ultimate solution. It requires a hefty investment and striking a balance between investing in smart packaging equipment and maintaining an optimum cashflow becomes a challenge.

    Financing for your packaging machinery is surely the best option. There are financing strategies available for smart packaging machinery which can be highly beneficial for companies to enhance their packaging methods while also preserving cash for the tough times.

    Packaging Supplies

    Upgrade Now, There Is No Perfect Time

    When thinking of installing a smart packaging system, it would be worth considering upgrading and expanding your production process. Even small modifications can make a large impact. Companies need to focus on finding an efficient way to reduce per second costs while upgrading themselves to advanced mechanisms as time is money in business. Producing a unit in two seconds while others do the same in three seconds would lead to increased marginal profits. Upgrading to newer and finer machineries would be worth investing in and strategic financing option would make it more comfortable as the burden of the large investment amount gets divided over several months or years. Hence, you do not have to wait for the perfect time when you have the necessary funds.

    Look for Smart Financing Options

    Technology is advancing at a faster pace than never before. The value of advanced machinery you purchase today would be obsolete soon and equipment is known to depreciate at faster rates. So, searching for options that offer financing with flexible terms is important. Smart financing helps big, as well as small companies, to improve their packaging equipment without tying up capital and allowing easy cash inflows and outflows. The cash, on the other hand, can be well spent on research, development and marketing that do not depreciate.

  • The Benefits of Seasonal Packaging

    Have you ever heard of the term - seasonal packaging? Yes, packaging too, gets seasonal by displaying different moods throughout the year. Shop shelves seem quite different from the usual color schemes with products dressed in classic packaging. Holidays such as Christmas are an opportunity for retailers to increase product sales. This is the time for establishing an identity for new or less known brands who otherwise find it difficult to be recognized amidst the huge competition.

    The Benefits of Seasonal Packaging

    Seasonal packaging is a great… idea but would it be worth investing and how to get it right?

    Understand your Target Market

    Customers have an unlimited amount of choices to make at the festive time of year, and their purchase largely depends on the shelf appeal as they would love to explore new brands and products. Creatively designed packaging with a subtle touch of emotion is what clicks right, just by adding a color change, ribbons or glitter. Christmas is a time to make people feel special, so why not try adding a touch of luxury to your packaging so your product has a premium-look! Updating your packaging with a festive twist can trigger buyers’ instinct and let you enjoy a raise in product sales.

    Weighing the Cost of Seasonal Packaging

    It is not only about Christmas. You can experiment with your packaging designs on national holidays or during events as well. Food and drink companies can adapt to most occasions right from Valentine’s Day to Halloween and sporting events. It should be a thoughtful approach though, as all brands cannot randomly adopt seasonal packaging if it is not related to your brand. While there may be so many opportunities, there might be some more relevant ones.

    Your marketing and finance team must work in collaboration to understand the cost for such experimental packaging. You must adapt to the market trends, so you do not waste money on packaging that does not connect to the customers’ interests.

  • Is Buying Refurbished Packaging Equipment Worth It?

    With the intent of improving packaging efficiencies, companies are investing a lot of money on revamping their packaging methods, and packaging automation is demanding efficient machineries. Although new machines perform faster and require minimal maintenance, the initial cost for the installation of new packaging machinery can seem shocking.

    As an alternative, many businesses consider buying used or refurbished packaging equipment. Let us understand how to analyze whether repairing current machines, buying refurbished equipment, or making a new purchase makes the most sense.

    Packaging Materials

    Consider the following parameters of your current equipment to decide:

    AGE

    Take your machinery’s age into consideration before replacing or buying a refurnished one. If it is 15+ years old, there is actually no point in thinking twice. The old one cannot ever compete with the newer models.

    DOWNTIME

    How much downtime have you experienced in a month as a result of maintenance jobs? Sometimes it is not even necessary spending more than 8 hours per month on maintenance activities. The initial capital investment for new or refurbished machines will pay off in the long run.

    MAINTENANCE COSTS

    How much time and money do you spend on maintenance with your supplier? The unwanted frequent repairs and service may cost you more than a new or refurbished machine.

    PARTS AVAILABILITY

    It is important to check whether replacement parts of your packing equipment are readily available as most of the older machine parts are not made anymore.

    ADAPTABILITY TO THE MODERN TRENDS

    Everyday something new enters the market and your old machines would not be able to withstand the pressure and time-restraint delivery. Also, some machines cannot handle the newer packaging materials which consequently limit the scope of your packaging design.

    COST OF MACHINERY ERRORS

    Receiving too many re-orders? This may be because of the re-work orders caused due to machinery errors like uneven cutting, misprinting, etc. Are you ready to invest time and effort redoing orders due to machine errors or is it time for a permanent solution?

    Is refurbished packaging equipment a good option?

    Refurbished equipment is always the best option when your machinery makes frequent errors resulting in packaging rework. It costs much less and is an affordable choice for small and medium scale business that cannot bear the burden of investing huge in new machinery.

  • 6 Common Product Packaging Mistakes You Can Avoid

     ‘Packaging’ - There is so much buzz around the word itself and there are various dimensions related to it that play an important role in the decision making of buyers. Supermarket shopping has brought convenience to the buyers and competition to the sellers. It is a challenging task to end up in a shopping cart at the supermarket, and the journey is not easy. However, the slightest slip up can cost you money and bring down the sales numbers.

    Avoid these mistakes to increase the selling probability of your products:

    1. Lack of Package Testing

    It is very disappointing to find a product damaged inside the packaging due to production error or simply by the environment the package is subjected to. Customers straight away decline purchasing anything from your brand if they come across a poor packaging or witness a damaged product within.

    It is extremely important to test your product packaging after design and production for shipping durability, rough handling and tamper resistance.

    1. Outdated packaging

    Never stay slow in the race. Keep an eye on your targeted customers’ buying habits and also on what other competitors are doing to attract your loyal buyers. You may need to upgrade your packaging design and strategy frequently to keep users engaged with your brand. You must make sure to provide just what customers are looking for in your packaging – informed label, style, simplicity, usability and recyclability.

    1. Use of Manual Labor

    Manual labor costs money. Automation can help you save enough time and money. Automating the product packaging can seem costly; however, it pays in the long run as you do not have to wait for hours to dispatch a lot of your product into packaging.

    1. Using the Wrong Shrink Film Specifications

    The size and specifications of the stretch film you are using to wrap and hold items together also matters. Shrink film is by measured by gauge and width which means heavier and thicker films will cost more than the lighter ones. Lower film gauge can be used to provide the necessary protection by weighing less and reducing the production costs. In this case, you must ensure a perfect stretch wrap for binding your products together to avoid any damage or loss during transit.

    Stretch Films

    1. Skipping Preventive Maintenance

    When business works well, it is easy to skip a proper maintenance plan. This ignorance can cost you money. A regular routine of preventive maintenance for your packaging machinery is a must. An overlooked minor issue can build up to be a major concern in the long run and then it may be too late. Your machine may break down any time and if you have a major consignment on target, it would be a costly affair.

    1. Choosing Wrong Packaging Materials

    Select packaging materials that are in line for your product lines, as otherwise, you will simply lose your customer base. When talking about product packaging, there can be various pointers you may have to consider. Our aim is to help companies avoid packaging mishaps and boost sales!

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