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Direct thermal labels

  • Digital and Flexographic Printing for Custom Labels

    Custom labels are a practice followed by many of the businesses to personalize them to connect more easily with their customers. There are many ways in which custom labels can be printed; however flexographic printing and digital printing methods are more popular due to the flexibility and cost-effective options they introduce.

    Digital and Flexographic Printing for Custom Labels

    Flexographic Printing

    This high-quality printing solution makes use of plastic plates or flexible rubber that print images on a substrate. The plates stick to a printing cylinder and have the ability to transfer images to a variety of substrates including metallic films, fluorescent labels, coated papers, polyester films, and vinyl labels. Flexography uses a variety of quick-dry inks ( photochromic ink, thermochromic ink, hydrochromic ink and touch n’ smell ink to name a few ) that can be used in creative packaging designs.

    Digital Printing

    Digital printing does not include plates for printing and thus requires less set-up time and mechanisms. The lesser set-up time allows operators to imbibe last-minute changes easily and quickly. With digital printing you can produce multiple batches with maximum accuracy and quick turnaround. As it is user-friendly and highly flexible, many businesses choose this method to create custom labels including customers’ personal details such as names, addresses, etc.

    Which method to choose when printing in bulk?

    When you require printing custom labels in bulk quantities, flexographic printing stands out to be a cost-effective solution. Flexography is a high-speed printing process that involves fast-drying inks and delivers the best result when printing large numbers of identical labels. It is also a better option when you need to print plastic cups, wallpapers, shopping bags, corrugated cardboard, or food packaging.

  • Do Your Shipping Labels Need to be Plain & Simple?

    No! Shipping labels can be informative and an effective medium of communicating certain essential details. Did you know that shipping labels are not just a necessity but if creatively thought of, these can be used as a branding tactic? Labels are important for businesses that ship their manufactured products to multiple recipients. Without tagging products with these tags accurately, the packages could be delivered to wrong customers or get lost.

    Being creative and experimenting with the shipping labels, irrespective of whether you are using direct thermal labels or thermal transfer labels, would help you establish a brand image. Making the labels aesthetically pleasing by customizing them can prove to be helpful.

    Shipping Labels

    Here are a few options to consider:

    Incorporate Logos 

    Incorporating logos or images on your shipping labels help maintaining brand identity. It is easy to include images on the labels.

    Custom Messages 

    You can print custom messages when there is a special occasion like, ‘Happy Holidays’.


    Barcodes display important information about the packaged item and therefore are ideally imprinted on the labels.


    You can consider printing size of the packed item to be printed on the direct thermal labels.

    These and various other items can be included to be printed on the shipping labels. However, you need to consider the amount of space available on the label to select options. Creativity can make the ordinary labels work wonders for you. So, you don’t need to keep them plain and simple. Adding content to customize them would make your product packaging more interactive.

    The PackagingSuppliesByMail.com store has a complete range of packaging and shipping materials. Browse our online store to check out the prices and discount options.

  • What are thermal labels?

    Barcodes, product contents and expiration dates are very often printed on thermal labels. These labels are very convenient for these purposes, and can be carried out using one of the following two methods:


    Thermal Transfer Labels

    Which process is right for you?

    Here are a few pointers that will help you in choosing the right process of printing for your labels:

    Direct Thermal Labels Thermal Transfer Labels
    How it works There is a chemical layer placed on the base paper that is going to be used for printing.During the process, the printer heats up the paper at specific locations to initiate chemical reaction that will form the desired print image. A ribbon is placed on the base paper and the heat generated by the printer initiates the carbon pigment from the ribbon to the label paper, creating the desired print image.
    Where are these used? These labels are widely used for short to medium life applications.This kind of print out is widely used in retail and logistics, meat storages and similar places where the print is often exposed to heat, moisture and other liquids. These kind of print outs often end up being used for a long-life application.This type of paper is a good choice where the print quality of a ribbon is preferred over the direct thermal prints, often used with outdoor labeling applications.
    Advantages: 1. These are simple to you as there is no involvement of the ribbons.

    2. Greater productivity due to elimination of the ribbon changes.

    3. Used for both 1D and 3D barcodes.

    4. Can be printed on paper as well as synthetic material.

    5. The quality is good enough for everyday usage.

    1.  Wide variety of papers like, clear, pearl. Metalized, and fluorescent.

    2. Excellent quality for text, image and barcodes.

    3. To get colored print outs, there are colored ribbons too are made available by various manufacturers.

    Disadvantages: 1. Show limited abrasion resistance.

    2. The print starts fading in 6 months to a year.

    3. Over exposure to heat and other liquids turn the print difficult to read.

    1. Require a special printer for use of this methods.

    2. As the ribbons are necessary to print anything, stock of these needs to be maintained and can be looked as an additional expense.

    We hope all this information will help you to understand the complete concept of thermal labels, the two methods that are used in the printing of these labels. If you are looking for a good, reliable and affordably priced source to get base paper and other associated accessories required for printing thermal labels, PackagingSuppliesByMail.com is your destination.

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