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  • Important Tips to Avoid Packaging Downtime

    Packaging downtime means a huge loss to the company’s bottom line. Although there are several reasons for the downtime to occur, keeping your packaging machinery up-to-date with regular maintenance at timely intervals can prevent this.

    Packaging Supplies

    Practice Preventive Maintenance

    This strategy is a full-proof mechanism against saving your business from facing any kind of discrepancies. Once you have a predefined preventive maintenance schedule, it becomes easier to keep a check on obsolete/non-functional parts. With technicians intervening regularly, you are at the least risk of a sudden breakout.

    Measure Optimum Output During Uptime

    When you track your productivity daily or weekly, it is possible that you notice any slow spots in the line when compared to other times and immediately take necessary action. Slower or lesser than normal or average performance of your packaging line means there is something that needs an immediate attention. With this, you will stay prepared with a well-functioning machinery when you must deliver an urgent consignment.

    Follow Maintenance Checklists

    Sometimes it is possible that even with regular maintenance of your packaging machinery, there is lack of care during operation. Proper cleaning and lubrication with basic inspections everyday must be a part of the operators’ job.

    The best way is to compile a checklist of maintenance tasks and frequencies that is easy to understand and implement. Also, provide ample time into the operators’ shifts so that they are not overburdened. There must also be a proper supervision of the tasks by a supervisor who would maintain a record of the inspections along with the operators’ list who were responsible during the specific time intervals. This helps you audit the equipment conditions on timely basis and provides a well documented draft for the maintenance staff to make further analysis.

    Have Spare Parts Stocked Up

    Machines are unpredictable, so you would notice a sudden malfunctioning of critical parts, it is good to have them on hand. This saves you from manufacturing chaos and frustration.

    Plan Your Budget for Upgrades

    Consider upgrading your packaging machinery based on the maintenance reports including the number of times equipment is repaired, the duration and frequency of downtime and the cost company had incurred for the same. It is better to plan beforehand by making necessary quarterly arrangements, so you would not have to invest the capital unexpectantly.

  • Evolution of Packaging Methods from Primitive Until Recent Era

    Packaging is a trend that doesn’t go unnoticed irrespective of which industry a product belongs to. Modern day packaging serves several functions that go beyond protecting, containing, and preserving products. Modernization in packaging requires it to communicate, promote and transact with the products and in some ways also perform the function of affecting people’s perception about the product while influencing their behavior.

    While these functions are considered normal today, the scene was completely different 150 years ago. Product packaging has undergone careful engineering and multiple functions of commerce to shrink into a thin film that can be wrapped around products and efficiently secure them. Continuous technological innovations and increasing competition has shaped packaging supplies as we know them today.

    For example, in ancient times, there was no need for packaging for food as it was produced and consumed locally. However, with the growth of civilization, the need for containing, protecting and transporting food supplies arose. People started using bamboo, tree leaves, palm leaves, coconut shells and animal skin. Later, when minerals and chemicals were discovered, new packing materials in the form of fabrics, ceramics, paper, metals were developed. Industrial revolution further demanded for better packaging materials and after WWI, several types were seen that included cardboard boxes, molded glass, cellophane, and metal cans. The Great Depression witnessed the emergence of supermarket culture which drastically changed the distribution and consumption patterns. Post WWII, consumers enjoyed the convenience of use-and-throw materials that led to the discovery of plastics and aluminum foil.

    Then came the digital age and in the latter half of 20th century, businesses took a global leap and gradually packaging became a distinct factor in differentiating products on the shelf. Going further, with the rise of the Internet, product packaging is seen more as an ESP (emotional selling point).

    First came glass followed by metals and paper. Gradually, packaging came with a meaning and conveyed buyers about specific brands. This further evolved by innovating shapes of the packaging materials as an identity (for ex. Coca-Cola bottles). Then came self-speaking packages that displayed the product within by using a transparent side, mostly used in supermarkets where there are no salesmen. Various types of plastics then captured the market with easy usability and economical benefits. Bar codes were discovered which took less space on the package and contained much more information.

    Packaging companies have been experiencing a constant demand as consumers always expect something new. PackagingSuppliesByMail.com has proven its excellence in the packaging industry, and shelves products that are affordable as well as quality approved for the highest performance.

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